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Custom Bubble Mailers

Increase your brand’s sales by packaging and shipping your small to medium-sized products in padded, lightweight, and recyclable custom bubble mailers. At CPP Boxes, we make sure that every detail of your mailer is unique to boost your brand’s visibility in the market. For the outer layer of mailers, you have options to choose from 50.27% recycled LPDE polyethylene, 6-12 pt kraft paper, and 10-15 pt laminated paper, featuring gloss, matte, spot UV, or any other famous edge-to-edge coatings. All of these materials are tear, moisture, and tamper-resistant. For the internal layer, we provide high-quality air-cushioned bubble films, foam-lined bubble wraps, inflated air pillows, or 3/16 or 1/2-inch diameter standard bubble wraps. No matter, what material or custom dimension you choose, we offer full color and spot printing for both inside and outside of the mailers. So, place your custom order of bubble mailers and earn more profit.

Key Features:

  • Custom Die Cut Packaging Boxes Accurate Sizes for All Products
  • Enhance Product Presentation with Innovative Styles and Design
  • High Quality, Well-Manufactured and Long Lasting Materials
  • State of The Art High Quality Printing Services Best for Branding
  • Delivery Within 10 Working Days Once Your Design Finalized

Payment Options:

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Complete the form below and our competent agent will get back to you within 24 hours.

Upload your Print Ready artworks / Designs ( Optional )

File Type : AI, PDF, EPS, TIFF, Photoshop etc

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No Die & Plate Charges

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High Quality Offset Printing

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Quick Turnaround

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Starting From 100 Boxes

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Custom Size And Style

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Competitive Price

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Free Design Support

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Free Shipping

Simplify your Shipping Process with Cost-Effective & Lightweight Bubble Mailers

Save more while satisfying your customers with the sustainable and top-quality protective features of custom bubble mailers. Unlike traditional shipping boxes, bubble mailers are easy to handle and carry during shipping and on delivery. Whether you belong to the retail or e-commerce industry, CPP Boxes offers you versatile and customizable bubble mailer packaging solutions to meet your product’s specific needs.

Standard Sizes of Bubble Mailers You Get at CPP Boxes

No matter if you're in pharmaceuticals, cosmetics, apparel, electronics, food, or any other industry, we provide custom-sized bubble mailers designed to securely fit your products for safe shipping. However, here is a short overview of our standard sizes for different industries:

  • 4" x 8" inches for small-sized bubble mailers and 6" x 10" inches for medium-sized mailers, ideal for e-commerce and retail sectors.
  • 6" x 8", 8" x 10", custom size for a snug fit of various small-sized electronics items and 8.5" x 12" inches for larger bags holding heavier electronics products. 
  • 4" x 8" and 6" x 10" inches for small and medium-sized makeup products in the cosmetic and beauty industry.
  • 5" x 9" and 7" x 10" inches bags for shipping small, medium, and large-sized gourmet snacks, chocolates, and meal kits offered by the food industry. 
  • 4" x 8", 6" x 10", and 8.5" x 12" inches for small and medium-sized bags for holding various medical supplies and devices. 

Advanced Customization Features for Bubble Mailers

Other than size customization, material choices, and color personalization, you also get a wide range of advanced features for your bubble mailers at CPP Boxes. A few of them are shared here:

  • Waterproofing with a polyethylene layer for added protection in rain or humid environmental conditions.
  • Lining with moisture-resistant layers, such as aqueous coating to ensure that your products stay dry, especially cosmetics, electronics, and food items. 
  • Installation of special sealing mechanisms, including shrink bands, void security labels, tamper-proof adhesives, and peel-and-seal closures with built-in tamper-evident features.
  • Addition of custom-printed barcodes or QR codes for tracking or inventory management.
  • Dimensions
    All Custom Sizes & Shapes
  • Printing
    CMYK, PMS, No Printing
  • Paper Stock
    10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated,Bux Board, Cardstock
  • Quantities
    100 - 500,000
  • Coating
    Gloss, Matte, Spot UV
  • Default Process
    Die Cutting, Gluing, Scoring, Perforation
  • Options
    Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
  • Proof
    Flat View, 3D Mock-up, Physical Sampling (On request)
  • Turn Around
    5-7 Business Days , Rush

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Best Quality Printing and Packaging

Frequently Asked Questions

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Of course, we design paper bubble mailers with a variety of flap styles. Other than side seam or top seam flaps, you also get the following flap types for bubble mailers:

  • Tuck flaps
  • Diagonal flaps
  • Gusseted flap
  • Tear-strip flap
  • Reinforced flap
  • Dual-seal flap
  • Full-panel flap
  • Pocket flap

Definitely, we offer a reorder discount based on your order quantity. For further details, contact our customer support representatives by directly calling 888-395-0493 or chatting with them at quotes@cppboxes.com.

Yes, we help you manage the inventory by providing excellent facilities to store extra and larger stocks of custom-printed paper bubble mailers.