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Padded Mailers

Add more cushioning to your products and prevent them from impact, moisture, and other harmful environmental conditions during transit with the help of custom padded mailers. These are highly durable mailers, featuring a heavy paper interior and exterior, adhesive closure, pull-tab side opening, and fully padded construction. At CPP Boxes, we design these mailers with 77% recycled paper fibers and 62% post-consumer material. We typically prefer 24 to 40-pt kraft paper or cardboard to make the outer covering of custom padded mailers. Moreover, we also include bubble wraps, Styrofoam, air cushions, and kraft-shredded inserts to absorb shocks and prevent product damage. These mailers sealed with adhesive strips and tamper-evident seals are available at wholesale prices for a Minimum Order Quantity (MOQ) of 100 units. Order today and step ahead to your brand’s success.

Key Features:

  • Custom Die Cut Packaging Boxes Accurate Sizes for All Products
  • Enhance Product Presentation with Innovative Styles and Design
  • High Quality, Well-Manufactured and Long Lasting Materials
  • State of The Art High Quality Printing Services Best for Branding
  • Delivery Within 10 Working Days Once Your Design Finalized

Payment Options:

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Complete the form below and our competent agent will get back to you within 24 hours.

Upload your Print Ready artworks / Designs ( Optional )

File Type : AI, PDF, EPS, TIFF, Photoshop etc

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No Die & Plate Charges

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High Quality Offset Printing

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Quick Turnaround

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Starting From 100 Boxes

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Custom Size And Style

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Competitive Price

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Free Design Support

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Free Shipping

Offer Secure and Stylish Shipping with Padded Mailers

Ensure extra protection and intact shipping of your delicate products, such as electronics, jewelry, glassware, and other items with durable padded mailers. At CPP Boxes, you get high-quality padded mailers that perfectly shield your products and ensure your product arrives in pristine condition. Apart from choosing the sturdiest padding materials, such as EPS, PE, and PU foam inserts, we also implement the following strategies to ensure your customer satisfaction with the safe shipping of your valuable products:

  • Create a multi-level barrier with different types of cushioning materials to add more protection and enhance impact resistance and prevent punctures or tearing.
  • Use industrial-grade adhesives to make sure that padding remains intact and layers don’t shift or break apart during shipping.
  • Add protective coatings, such as spot UV, aqueous, waxy, and other laminations to provide additional water and heat resistance.  
  • Design molded inserts of custom shapes to snugly hold all the items in place. The precision of these molded inserts ensures that the padding mailers don’t compress or break down easily during transit. 
  • Create reinforced edges and corners of the padded inserts to boost their strength in high-impact areas.

Premium Prints and Finishes to Make Visually Stunning Custom Padded Mailers

Boost your customers’ unboxing experience and increase your chances of repeat purchases with unique and attractive custom padded mailers. At CPP Boxes, you get countless premium prints and finishing options to make your mailers the focal point of buyers. Here are some of the most popular options for you:

  • Full-color printing with PMS and CMYK color combinations to elegantly imprint your brand’s name, logo, product details, and other necessary information.

  • Foil stamping to highlight your textual information and adds a luxurious touch to your padded mailers.

  • Embossed and debossed patterns to create visually striking 3D effects and ensure a memorable tactile experience for your customers.

  • Custom shapes and die-cut designs for custom padded mailers to perfectly align with your brand’s specific requirements.

  • Custom interior printing to provide an additional layer of branding as customers unbox the mailer packaging.

  • Transparent windows and other elements elevate the visual experience of buyers and boost your chances of repeat purchases.

To avail these and other high-end customization options, contact us today by easily booking our free quote on the website or contacting our customer sales representatives at 888-395-0493 or quotes@cppboxes.com. Get started with us today and boost your brand’s sales by ensuring the safe shipping of your products in elegant packaging solutions.

  • Dimensions
    All Custom Sizes & Shapes
  • Printing
    CMYK, PMS, No Printing
  • Paper Stock
    10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated,Bux Board, Cardstock
  • Quantities
    100 - 500,000
  • Coating
    Gloss, Matte, Spot UV
  • Default Process
    Die Cutting, Gluing, Scoring, Perforation
  • Options
    Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
  • Proof
    Flat View, 3D Mock-up, Physical Sampling (On request)
  • Turn Around
    5-7 Business Days , Rush

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Best Quality Printing and Packaging

Frequently Asked Questions

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An 18 to 24 pt thick outer layer of custom padded mailers is considered an ideal option for heavier items. Such durable mailers often come with additional inner cushioning, including bubble wraps or foams around 3/16" to 1/4" thick for optimal protection.

Yes, at CPP Boxes, we do create custom-printed padded mailers with dual functionality. We usually design these mailers with durable materials and strong closures to ensure their reusability once the product is delivered.

Of course! We are specialized in creating vintage appeal for custom padded mailers. Other than retro designs, we also provide custom prints, showcasing both vibrant and minimalistic designs.